Hy-gain Antenna Control Box Modifications
Ron Whitsel W3RJW
Hurry please, my medication! Have you looked at the price of a HAM-M (HAM IV) lately? My goodness it's enough to cause massive heart failure. Those of us who have been around long enough remember that for the princely sum of about $100, one could move into the 'big time' from a U-100 or CDR clicker to a, WOW!, HAM-M rotator. This was about 25 years ago when a Ben Franklin was worth something and the democrats were running the country (no connection). Sometime between then and now the HAM-M has become a big buck item, commanding a large chunk of change. And to add insult to injury, it has not changed one iota. It's still exactly the same rotator as my vintage units. What has changed is the control box (for the better) and the fact that for somewhere between $350 and $400 smackers you don't even get the lower mast support assembly! I must be getting old. Another positive, however, is that the unit does come with a replacement south centered meter face if you want to change from the north centered scale factory installed.
The point of this article is that I thought one of the really nice improvements to the control box that I heard about over the years was the addition of a switch that allowed you to check full rotation calibration without turning the rotator to the stop. You know what, that feature has been removed from the latest models! Meter calibration was always a problem with the old units; you had to run the antennas all the way to the stop to set the full scale meter reading with the pot that was on the back of the box. Voltage regulation of the meter circuit was either non existent on the very early models or not very good on some of the later models. The calibrate pot is now on the front panel (another nice improvement) but the calibrate switch has been deleted. Major bummer. The meter circuit is better regulated these days, but still I find that it does change with time and line voltage.
For those of you who have likewise missed an era, the function can be added back to the new control boxes with a minimum of effort. I also added a brake light that adds a little piazza to the front panel. Following are the simple modifications:
Locate the wiper arm of the calibration pot (wire goes to ground). Lift the ground end of the wire and connect it to the center arm of a single pole, double throw, momentary push button (or toggle switch) that you have installed on the front panel. The normally closed contact is connected to ground and the normally open contact goes to the backside of terminal #7 on the 8 terminal rotor cable strip. That's it. When in the normally closed position the meter indicates rotor position as always, and when in the normally open position, the meter goes full scale right where you can use the calibration pot to set to full scale. There is a slight error (maybe 5 degrees) because of the difference in ground paths, but you can soon remember a mental compensation factor and put it right on. A nice spot for the switch is dead center between the calibration pot and on/off switch.
Another simple addition is a brake light indicator. I found a small red lamp in the junk box that mounts in a 1/4 inch hole. The voltage is not to important because a resistor can be added to drop the voltage to a value that will give long bulb life for the particular lamp you find. The light is connected between terminal #2 of the rotor cable strip and ground. The area just to the left of the calibration pot is a good mounting location. Adjust the voltage across the lamp with a series resistor that drops the 24 VAC of the brake circuit to about 70 % of the rated lamp voltage ( R=E/I). Use the lamp current from a catalog or variable power supply to determine the current for the lamp being used.
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